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Freight calculator

Pallet

Build a practical estimate from your cargo details. Results explain the assumptions and help you prepare a better RFQ.

Free to useNo sign-upEstimate only

Pallet Calculator

Calculate how many pallets you need and optimise carton stacking. Supports standard pallet sizes and weight limits.

How pallet fit is calculated

  • Cartons per layer is computed by trying both carton orientations on the pallet footprint and picking the better fit.
  • Layers = floor(max stack height ÷ carton height). Cartons per pallet = layers × cartons per layer, capped by pallet max payload.
  • Standard pallet sizes: AU/NZ 1165×1165mm (max ~1,000 kg), EUR 1200×800mm (max ~1,500 kg), US GMA 1200×1000mm (max ~1,360 kg).
  • ⚠ Stacking height limits: 1.6 m for road in AU, 2.2 m typical for sea container, 1.6 m for air ULD. Fragile cargo “do not stack” adds wasted air space.
  • ⚠ Hazmat (DG class 1–9), lithium batteries, and aerosols may need single-stack pallets, segregation, or specialist wrapping (UN-rated boxes).
  • Real-world pallet utilisation rarely exceeds 85% — allow buffer for shrink-wrap, edge protectors, and overhang rules (max 50mm in AU).

Estimates only — final pricing depends on actual cargo, route, season, and carrier capacity. Get a binding quote before committing.

Next steps 🚀

Got the numbers? Validate them with a real Wharvex quote.

Complete Import Calculator Suite for China to Australia Shipping

🚢 Shipping Calculators

  • AI Smart Calculator: Get intelligent shipping recommendations powered by AI
  • Shipping Cost Calculator: Calculate sea and air shipping costs instantly
  • Container Load Optimiser: Optimise 20ft, 40ft, and 40HC container loading
  • Transit Time Calculator: Estimate delivery times for different routes

💰 Cost & Financial Calculators

  • Customs Duty Calculator: Calculate import duties, GST, and clearance costs
  • Break-Even Analysis: Analyse profitability and shipping decisions
  • Insurance Premium: Calculate cargo insurance costs
  • Demurrage & Detention: Calculate container detention charges

📦 Measurement & Planning Tools

  • Volume Calculator: Calculate CBM with unit conversion
  • Weight Calculator: Convert between kg, lbs, tons
  • Pallet Calculator: Calculate pallet dimensions and capacity
  • Warehouse Storage: Estimate storage costs and space

🌱 Sustainability & Compliance

  • Carbon Footprint Calculator: Calculate CO2 emissions for shipments
  • Customs Compliance: HS code lookup and duty calculations
  • Regulatory Support: Australian import requirements
  • Green Shipping: Eco-friendly shipping options

Why Use Wharvex Calculators?

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100% Free

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Real-time rates and industry-standard formulas

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Pallet planning: inputs, method and limitations

Use this calculator to organise a planning scenario and understand how its inputs affect the result. It is most useful when you keep a record of the units, dates and service assumptions. For pallet planning, the information you enter should describe the actual requirement rather than an idealised example.

Prepare the inputs

Collect carton dimensions and weight, pallet footprint, permitted stack height and the relevant load limits. Check that the measurements and quantities use consistent units. If a value is unknown, label it as an assumption and revisit the result when confirmed information becomes available.

Interpret the result

Check the stacking arrangement and whether cartons can be rotated or stacked safely. Allow for the pallet itself and packaging. Compare the calculated arrangement with product handling instructions.

Check before relying on the estimate

A mathematical stacking estimate does not establish load stability or safe handling. Confirm pallet construction, weight distribution, overhang restrictions and receiving-site requirements with the parties handling the cargo.

Questions before you proceed

Can I use the result as a confirmed offer?
No. A calculator explains the scenario entered. Ask the responsible provider to confirm the applicable service, method, terms and final commercial offer.
How should I compare two scenarios?
Change one assumption at a time, keep the units and calculation boundaries consistent, and record why the input changed. Confirm the preferred scenario against the actual goods and service requirements.

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